About Morey Industrial Consulting
My Story
At Morey Industrial Consulting, the story begins with a passion for helping businesses succeed by unlocking the value buried within. In my 20+ years of experience doing just this at one of the largest steel companies in North America, I saw a need for personalized, results-driven consulting services for the metals industry including those who service the metals industry by someone with iron and steelmaking experience. Today, I continue to uphold that same passion and commitment to excellence.
My Services
I offer a variety of consulting services at Morey Industrial Consulting:
- Operational assistance and technical consulting in sintering and blast furnace process
- Techno-economic assessment for project comparisons
- Waste assessment, value-capture and Kaizen workshops
- Decarbonization workshops and consulting
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My Approach
At Morey Industrial Consulting, I believe that collaboration is key to success. I work closely with clients to understand the challenges and goals and develop solutions that are tailored to their unique needs:
- Transparent
- Results-driven
- Economically and technically informed
- Lean six-sigma based
Let's identify the sources of waste and variation that are standing in the way of creating additional value for the enterprise.
Services
BLast furnace operational assistance AND TECHNICAL CONSULTING
Blast Furnace and Recovery Assistance
Blast furnace start-ups from unplanned and even some planned situations can be tricky. We all know that missteps are very costly resulting in lost production and increased costs for the site. Why not have someone with international experience starting up blast furnaces at multiple different plants there for assistance?
If desired, this process can also come with an improvement analysis for the client regarding the recovery process, the initial incident or both.
Blast Furnace Operational Evaluation
The blast furnace operational costs and productivity play a significant role in the overall performance of the plant. Some important aspects are:
- Fueling, material costs and yields
- Blast furnace efficiency
- Reliability
- Stove performance
- Gas plant performance
- Flaring
- Raw material handling
- Casting operations
- Many, many others
There is often much to learn from an independent external 3rd party look into the process. Give me a call and let's do a deep dive into potential improvements today!
Blast Furnace Operational Assistance
There are few things in the steel plant that are as troublesome as blast furnace problems that are sometimes difficult to pinpoint.
A 3rd party look can often help lead to ideas that may often be what is needed to resolve the situation. Capability building through training, procedural review, and other necessary items will be included as needed.
LEAN Six Sigma based Consulting
Value Stream Mapping and Analysis
Jump start your portfolio of improvement projects through the identification of the critical few opportunities to take your organization to the next level.
Together we will identify actionable bottlenecks, areas of waste, and quality opportunities that make that difference that your customer desires.
Data-informed Brainstorming
Data-based brainstorming is a great exercise to bring people who perform a process together and create often magical results.
This is a capability exercise where I will coach your team to lead these interactions in order to drive a culture of continuous improvement.